How to solve splay mark during the production of silicone rubber parts?

  • 2023-04-26

Splay marks are one of the common defects that occur during the production of silicone rubber parts.These marks appear as streaks or lines on the surface of the part and are caused by the escape of trapped air or moisture.Splay marks not only affect the appearance of the parts but also weaken their structure and reduce their functionality.Therefore,it is crucial to address this issue and find ways to prevent or minimize splay marks during the production process. 


The first step towards preventing splay marks is to identify the root cause of the problem.The most common cause of splay marks in silicone rubber parts is air or moisture entrapment.This can occur during the mixing of raw materials,injection molding process, or during the curing stage.Other factors such as temperature,pressure,and injection speed can also contribute to splay marks.Once the cause has been identified,it becomes easier to develop a plan to eliminate or minimize the problem.


One of the most effective ways of preventing splay marks during the production of silicone rubber parts is to ensure that the raw materials are properly mixed.Air and moisture can be trapped in the mixture during mixing,which can lead to the formation of splay marks during the injection molding process.Therefore,it is essential to use high-quality raw materials and ensure that they are thoroughly mixed.To achieve this,it is necessary to use specialized mixing equipment that can homogeneously blend the materials without introducing air or moisture.


Another way to prevent splay marks is to optimize the injection molding process.This involves adjusting the temperature,pressure,and injection speed to ensure that the silicone rubber flows smoothly through the molds without being affected by air pockets or moisture.The temperature of the mold,for example,should be kept within a specific range that allows the silicone rubber to cure without being affected by external factors.Similarly,the injection speed and pressure should be adjusted to ensure that the silicone rubber flows through the molds at the right pace,without being too fast or too slow.


The curing phase of the production process is also a critical stage in preventing splay marks.During curing,the silicone rubber parts are subjected to high temperatures and pressure to solidify and harden.This stage should be carefully monitored to ensure that the temperature and pressure are well controlled.If the temperature is too high or the pressure is too low,there is a risk of air or moisture escaping,leading to the formation of splay marks.Therefore,it is essential to use advanced curing technology and equipment that can precisely regulate the temperature and pressure.


In addition to these measures,several other techniques can be employed to minimize splay marks during the production of silicone rubber parts.For example,the use of mold release agents,which reduce the surface tension of the silicone,can help to prevent air and moisture from being trapped in the molds.Similarly,modifying the design of the molds can help to eliminate areas that are prone to splay marks.This involves making adjustments to the mold's shape,size,and aligning,among other factors.


Lastly,quality control is essential in ensuring that silicone rubber parts are free from splay marks.This involves inspecting the parts at different stages of production to identify any defects,including splay marks,and taking corrective measures.Quality control should be conducted by trained individuals who have experience in identifying and addressing splay marks.


Splay marks are a common defect that occurs during the production of silicone rubber parts.However,this problem can be effectively solved by identifying the root cause and addressing it using appropriate measures.Preventing splay marks involves optimizing the mixing,injection,and curing processes,as well as using mold release agents,modifying the molds'design,and implementing quality control.By following these techniques,manufacturers can produce high-quality silicone rubber parts that are free from splay marks and meet the desired functional and aesthetic requirements.



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